Compression Springs Manufacturers | Katy Spring:
A compression spring is an open coil helical spring that offers resistance to compressive force applied axially. Compression springs are commonly coiled as a constant diameter
cylinder, below are several types of compression springs including:
These are used individually or in conjunction with each other. Round wire is predominant in compression springs because it is readily available and adaptable to standard coiler tooling.
Compression springs should be stress
relieved to remove residual forming stresses produced by the coiling operation. Depending on design and space limitations, compression springs may be categorized according to stress level . Please view the categories below.
There are compression springs which can be compressed solid without permanent set, so that an extra operation for removing set is not needed. These springs are designed with torsional stress levels when compressed solid and they do not exceed about 40 percent of the minimum tensile strength of the material.
Another type of compression spring are those which can be compressed solid without further permanent set after set has initially been removed. These may be pre-set by the spring manufacturer as an added operation. These are springs designed with torsional stress levels when compressed solid that usually do not exceed 60 percent of the minimum tensile strength of the material.
Lastly there are springs which cannot be compressed solid without some further permanent set taking place because set cannot be completely removed in advance. These springs involve torsional stress levels which exceed 60 percent of the minimum, tensile strength of the material.
When compression springs are designed, it is the space between the coils that governs the dimensional limits. These limits determine the stress level. It is extremely important to consider carefully the space allotted to insure that the spring will function properly to begin with, thereby avoiding costly design changes.
Ordering Compression Springs
The basic information needed by Katy Spring in order to assist our customers with compression springs is material, wire size, free length, number of coils, travel, diameter, end types, finish, works over, works in, and maximum solid height. Katy Spring can assist our customers in determining design parameters for compression springs if only partial data is available.
Music wire, hard-drawn MB, oil-tempered MB, and stainless steels are the most popular materials. Alloy steels such as chromium-silicon and chromium-vanadium are often used. Copper-based alloys such as beryllium-copper, phosphor-bronze, and spring brass are occasionally required, as are the proprietary nickel-based alloys such as Inconel, Monel, Ni-Span C, Elgiloy and so on.
Determining wire size is part of the design method process for compression springs. The methods used for design evolved from trail-and-error method observations all the way up to today's modern methods of spring design software which is incorporated by Katy Spring to assist our customers with wire size selection.
The least expensive and most used type of end, where the index D/d is above 10, is with closed ends, not ground; this type is especially satisfactory for light wire sizes less than .031 in. in diameter. The second most useful type, especially where small load tolerances or minimum buckling is required, is the "squared and ground"; this type also provides more uniform loading and will stand upright without tipping. The open ends and the open ends ground are seldom used, as they often tangle together during shipping; they cannot sand upright and do not exert uniform loads.
The outside diameter of a compression springs increases when deflection occurs. This change is because the slope or angle of the coils relative to the axis of the spring changes when deflection takes place. Allowance for this change should be made when a compression spring is housed in a tube to prevent friction or binding which can cause increased stresses and subsequent early failure.
Compression springs subjected to the dynamic effects of vibration, natural frequency, and surge and rapid force oscillations may have stresses increased as much as 40 percent or more. This is due to the inertia effect of the coils because suddenly applied forces make the first, second and third coils deflect more than other coils, and this explains why many springs break on one of these three coils. Most fractures occur on the third coil due to coil clashing.
Reduction of surge and resonance with harmonics in compression springs is usually accomplished by coiling one or two active coils near one end at a reduced pitch. These coils then close up and come together, thereby changing the natural frequency of the spring. Other methods to reduce surging include using two springs, one within the other, stiffening the spring to increase the force, or by using square or rectangular wire.
Buckling of helical compression springs often occurs when the free length is four times more times the mean diameter. The amount of deflection and the slenderness ratio are the dominating factors. The type ends is important, and for most applications where buckling occurs, it is highly desirable to have the ends closed and ground. Such springs should be guided over a rod or in a tube to retard buckling, and the rods or tubes should be lubricated to reduce friction.
Here is a list of notes in addition to the above to keep in mind when ordering compression springs from Katy Spring:
1. The normal square ness tolerance for ground ends is 2-3 degrees.
2. Use conical compression springs when a short, solid height is needed to reduce buckling and surging.
3. Leave the wind direction optional for compression springs. Use right hand wound when the compression spring is being threaded on a bolt, one right and one left when two springs are being used inside the other to avoid meshing coils.
4. Specify a force with a tolerance (+/- 10 percent) at an exact compressed height rather than a definite deflection. Spring rate is the difference of two forces divided by the amount of deflection between those forces.
5. Make Katy Spring aware of unusual conditions such as temperature, corrosive environments, impact force, and fatigue life.
6. Specify the mandatory requirements only to Katy Spring. Leave the exact wire size and number of coils to the discretion of Katy Spring whenever possible.
7. Make Katy Spring aware of the spring travel and any solid height requirements.
Learn more about Compression Spring Terms
Yellow powder coated compression spring
Coil Spring Music Wire White Color Code
Conical spring compression spring
Coil spring used in oilfield made out of .118 music wire
Conical spring made from .085 stainless steel used in gas industry
Coil spring made out of .250 music wire.
Used in oil and gas industry
Coil spring made out of .014 stainless steel 302
used in the military
Coil spring made out of .156 music wire used in medical industry