Custom Formed Spring & Metal Component Spring Manufacturer:

Visit our corporate website:  www.katyspring.com

Compression Springs Extension Springs Torsion Springs Flat Springs

P: 281-391-1888    |   F: 281-391-0666




Wire Form Manufacturers | Custom Wire

July 13th, 2017

 

.050 music wire firearms industry

.050 music wire firearms industry

magazine springs .032 thick 1095 Guns and Ammo

magazine springs .032 thick 1095 Guns and Ammo

 

Wire forms come in endless varieties of shapes, sizes, and materials. Several materials used to manufacture wire forms include; high carbon spring steel, phosphor-bronze, brass, beryllium-copper, stainless steel, nickel-silver, high-nickel specialty alloys, and non-tempered wire. Wire forming companies such as Katy Spring can bend wire into fabricated shapes such as clips, pins, springs, rings, hooks, and wire racks to name a few.

Several methods to manufacture wire forms are used depending on the size of the part and quantity run. Secondary operations, bending, drilling, tapping, machining, welding, heat treating, grinding are used for short-run quantities. Fourslide, multislide, stamping, and progressive die operations are used for long-runs (usually 20,000 + pcs.), and require special tooling. Many times wire forms are fabricated and welded into assemblies such as baskets or other material handling components.

.050 music wire firearms industry

July 13th, 2017

Katy Spring is your custom wire form company.

 

.050 music wire firearms industry

 

.050 music wire firearms industry

.050 music wire firearms industry

Concial spring, .072 302 stainless valve industry

July 13th, 2017

concial spring, .072 302 stainless valve industry

 

concial spring, .072 302 stainless valve industry

concial spring, .072 302 stainless valve industry

Concial spring, .030 music wire chemical industry

July 11th, 2017

Concial spring, .030 music wire chemical industry

 

Concial spring, .030 music wire chemical industry

Concial spring, .030 music wire chemical industry

Conical Compression Springs

Conical COMPRESSION SPRINGS are open-coil helical springs wound or constructed to oppose compression along the axis of wind. Helical Compression Springs are the most common metal spring configuration. Generally, these coil springs are either placed over a rod or fitted inside a hole. When you put a load on a compression coil spring, making it shorter, it pushes back against the load and tries to get back to its original length. Compression springs offer resistance to linear compressing forces (push), and are in fact one of the most efficient energy storage devices available.

Configurations: The most common compression spring, the straight metal coil spring, has the same diameter for the entire length. Other configuration options for compression coil springs include hourglass (concave), conical and barrel (convex) types. The straight coil spring configuration is the standard coil type for Stock Compression Springs.

.040 300 series wire form used in the firearms industry

June 22nd, 2017

.040 300 series wire form used in the firearms industry

Wire forms come in endless varieties of shapes, sizes, and materials. Several materials used to manufacture wire forms include; high carbon spring steel, phosphor-bronze, brass, beryllium-copper, stainless steel, nickel-silver, high-nickel specialty alloys, and non-tempered wire. Wire forming companies such as Katy Spring can bend wire into fabricated shapes such as clips, pins, springs, rings, hooks, and wire racks to name a few.

Several methods to manufacture wire forms are used depending on the size of the part and quantity run. Secondary operations, bending, drilling, tapping, machining, welding, heat treating, grinding are used for short-run quantities. Fourslide, multislide, stamping, and progressive die operations are used for long-runs (usually 20,000 + pcs.), and require special tooling. Many times wire forms are fabricated and welded into assemblies such as baskets or other material handling components.

Katy Spring can assist customers with the sometimes complicated designs and suggest cost-saving measures pertaining to the manufacturing of wire forms.

Katy Spring Seeking Manufacturing Reps

June 16th, 2017

Katy Spring Manufacturer’s Rep Job Posting

Steel Springs & Wire Forms Spring Manufacturer seeks manufacturers’ representatives in:
All domestic US territories except Texas and Oklahoma.

Katy Spring & Mfg., Inc. is committed to helping our customers with their custom formed metal component requirements including; springs and wire forms. We make it our business to help your business succeed by offering excellent quality, service, and competitive pricing.
Compression, extension, torsion, and flat springs come in endless varieties of sizes, shapes and materials that serve many markets including; oil and gas, medical, agricultural, automotive, aerospace, lawn and garden, recreational, chemical, refining, electronics, robotics, marine and high-tech, and food services, just to name a few.

Visit our website at www.katyspring.com for more information.

The Successful Agency will be:

  • Internally motivated and dedicated to growth
  • A proven performer that is highly successful in their area
  • Results oriented, numbers focused, self- accountable
  • Of high principle-guided character that aligns with Katy Spring values: truthful, selfless, integrity, mutual respect

Preferred agency:

  • Four agent minimum
  • Industrial or metal component sales experience

Why choose Katy Spring?

  • We are committed to the rep way of selling.
  • 4X growth in next 5 years
  • 18 years of financial success and stability
  • High-end, quality driven custom spring and metal components manufacturer
  • Performance and quality leader in the industry
  • Unique, strong competitor differential and selling proposition.
  • Privately held by 3 generations of spring-industry leaders
  • Continuous investment into the latest spring and wire-form manufacturing technology
  • ISO Certified.
  • Excellent customer service and satisfaction ratings
  • High customer and employee retention rate
  • Diversified industry customer base
  • A leader in the latest B2B marketing strategies
  • Katy Spring testimonials; www.katyspring.com/test.htm

Compensation:

  • 5% Commission for the territory
  • Established revenue base
  • Unlimited commission potential
  • No house accounts
  • New account bonus

Katy Spring Expectations:

  • Open new accounts and develop existing accounts
  • Attend weekly group sales meetings (15 minutes via phone/skype).
  • Two plant visits per year
  • Attend two day start-up training
  • Post call follow-up emails

KATY, Texas – June 6th, 2017- For Immediate Release

June 6th, 2017

Press Release 6-6-17

Contact: Scott Pitney
Title: Sr. VP
Company: Katy Spring & Mfg., Inc.
Phone: 281-391-1888
Email: scottpitney@katyspring.com
KATY, Texas – June 6th, 2017- For Immediate Release
Katy Spring is pleased to announce the promotion of Ryan Thorpe to Operations Manager.  The Operations Manager position was created to enhance Katy Spring’s key customer service departments; Quality, Estimating/Design Assistance, Shipping/Logistics, and Supply Chain.

Ryan Thorpe
Mr. Thorpe served as Katy Spring’s Quality Manager, playing a vital role in further improving Katy Spring’s well-respected quality reputation as well as Katy Spring’s ISO certification and standards.
We first look to promote from within our organization.  It’s a long-time philosophy that we believe serves Katy Spring, and ultimately our customers and employees well.”  James West-President.
“It was very exciting to see the applause from his staff when the announcement was made.  It further validated that we made the right decision and chose the right person for the job.” Jason West – General Manager.

  
Throughout his career with Katy Spring, Ryan Thorpe has eagerly taken on new projects with positive results.  Recently Mr. Thorpe was named Katy Spring’s HSE Chairman after effectively serving on the committee as Safety Coordinator.

Additional Information
www.katyspring.com
www.katyspring.com/linkedin
www.katyspring.com/facebook
About Katy Spring & Mfg., Inc.
Katy Spring & Mfg., Inc. is an ISO-Certified, custom spring manufacturer, wire forming and metal-components-company.

The emphasis and company philosophy is built on offering outstanding customer service.
Katy Spring is a full-service manufacturer that can assist with compression springs, extension springstorsion springsflat springs and wire forms in an endless variety of shapes, sizes, and material types.
Press Kit
www.masgraphics.net

Conical Compression Springs

May 31st, 2017
Conical-Compression-Springs-.030-302-Stainless-Valves

Conical-Compression-Springs-.030-302-Stainless-Valves

 

Conical COMPRESSION SPRINGS are open-coil helical springs wound or constructed to oppose compression along the axis of wind. Helical Compression Springs are the most common metal spring configuration. Generally, these coil springs are either placed over a rod or fitted inside a hole. When you put a load on a compression coil spring, making it shorter, it pushes back against the load and tries to get back to its original length. Compression springs offer resistance to linear compressing forces (push), and are in fact one of the most efficient energy storage devices available.

The History of Katy Spring

May 30th, 2017

The History of Katy Spring

The history of companies is built by many short stories; some boring, some not. We’re going to try and tell the not-so-boring ones (in our humble opinion) about Katy Spring & Mfg., Inc.; a company in Katy Texas that started with a conversation that ended something like this; “Why not.”

These are the stories about Katy Spring, small bits of a bigger story that started in 1999. The stories are still unfolding new chapters every day, thanks to our wonderful customers. It’s written for our customers and future customers so that they can get to know our company, our employees, some historical background and philosophy a little better.

The stories are not told in chronological order. This blog is more of a “Readers Digest” about Katy Spring, written in whatever random order they appear. So without further ado, let’s get started with the next read which is titled; “The Next Generation.”

Spring companies are built to sell.  At least that’s why most entrepreneurs build any business, is in hopes of selling it down the road or even airing it to a family member.  Some spring businesses are purchased by holding companies that invest in a business and let it run as usual.  There are many ways spring companies continue on after the original owner or owners move on in life.

The problem that occurs with many spring owners or any small business owner is the amount of knowledge they carry with them.  This can cause problems with new ownership if this knowledge is not transferred down throughout the organization.

Spring manufacturing in particular can be a problem because making springs is about sixty percent art.  There are many small nuances obtained over the years of spring making that the owner has, not just in manufacturing springs, it also applies to running the business itself, customer relations, employees and all areas of the company.

This is why a spring business owner should always leave a good trail.  Documentation of systems and processes is essential in manufacturing, operations and sales so that new owners do not have to “figure out” what was done or needs to be done to continue the business’s success.

Of course, the new ownership will have ideas more than likely, to improve the company, however for the new ideas to be implemented successfully, the proven ways of the running the business must be understood too.

Documentation of procedures should be clear to understand and easy to locate.  There should be centralized electronic files, on a server for example, that has instructions how every part of the business is operated, not just for new owners, also for the new employees to minimize training time.

Don’t forget the fun stuff too.  Pictures, photo albums, a company social media page, and copies of company event invitations all can be useful to a company’s story and history for many generations.

Magazine Springs .032 thick 1095 Guns and Ammo

April 20th, 2017
magazine springs .032 thick 1095 Guns and Ammo

magazine springs .032 thick 1095 Guns and Ammo

The History of Katy Spring

April 13th, 2017

 

The history of companies is built by many short stories; some boring, some not. We’re going to try and tell the not-so-boring ones (in our humble opinion) about Katy Spring & Mfg., Inc.; a company in Katy Texas that started with a conversation that ended something like this; “Why not.”

These are the stories about Katy Spring, small bits of a bigger story that started in 1999. The stories are still unfolding new chapters every day, thanks to our wonderful customers. It’s written for our customers and future customers so that they can get to know our company, our employees, some historical background and philosophy a little better.

The stories are not told in chronological order. This blog is more of a “Readers Digest” about Katy Spring, written in whatever random order they appear. So without further ado, let’s get started with the next read which is titled; “So you want to sell springs?”

Many people have thought about going into sales, probably not spring sales, being that it’s such a specialized niche business, however like a lot of sales positions there are some similar comparisons; prospecting, presenting, following up and closing all require similar skills sets not matter what the product or service is that’s being sold.

The truth is, everyone will sell at some point if their life.  Every time my kids tried to borrow money, they were selling me on the reasons why the money was “needed.”

Dating is probably the most common form of selling.  Two people meet and during the courting process, everyone is putting their best foot forward, trying not to mess up the opportunity for a long-term relationship.

So what makes spring selling different from other types of selling.  The first thing; there’s tons of opportunity (which is great) because ninety percent of all mechanical things have a spring or spring device in it.  That vast use of springs also can make it a little overwhelming sometimes for a spring salesman to decide on the best place to focus his or her efforts to find the best fit for the company they are working for, which a lot has to do with knowing your company’s capabilities.

The other attribute of spring selling is the wide range of where business is located.  For most spring manufacturing companies, the core of business is within a 300 mile, geographical radius of the plant location.  Usually more than half, and then 75% of that business are usually within 20 miles.  Still, many good customers that require a visit, calls need to be made via air or driving long distances.

A spring salesman can expect to spend a few nights away from home and put about 40,000 to 50,000 miles per year on a car…that’s lots of windshield time.  It’s not for everybody.

The reward is that spring salesmen get a front-tor seat to see some of the finest products made right here in the USA.  It’s a privilege that not all sales position provide.  The people in manufacturing are typically very nice and there’s an understanding as well as mutual respect since the customer and the spring salesmen are really in the same business of making stuff.

Selling springs is a very rewarding and fun career.

Compression Spring 2017

March 6th, 2017

Compression Spring 2017

Ordering Compression Springs

The basic information needed by Katy Spring in order to assist our customers with compression springs is material, wire size, free length, number of coils, travel, diameter, end types, finish, works over, works in, and maximum solid height. Katy Spring can assist our customers in determining design parameters for compression springs if only partial data is available.

Music wire, hard-drawn MB, oil-tempered MB, and stainless steels are the most popular materials. Alloy steels such as chromium-silicon and chromium-vanadium are often used. Copper-based alloys such as beryllium-copper, phosphor-bronze, and spring brass are occasionally required, as are the proprietary nickel-based alloys such as Inconel, Monel, Ni-Span C, Elgiloy and so on.

Determining wire size is part of the design method process for compression springs. The methods used for design evolved from trail-and-error method observations all the way up to today’s modern methods of spring design software which is incorporated by Katy Spring to assist our customers with wire size selection.

Compression springs 2017

Compression springs 2017

Compression Spring Design

March 3rd, 2017

Press Release 3-1-17 Compression Spring Design Video:

Katy Spring & Mfg., Inc. is an ISO certified, custom spring manufacturer, wire forming and metal components company. Contact us today 281-391-1888 or visit our website http://katyspring.com

.080 Spring Brass Door Fixtures Double-body- Torsion Spring

February 23rd, 2017

Please send inquiries to: sales@katyspring.com
Ph. 281-391-1888

.080 Spring Brass Door Fixtures Double-body- Torsion Spring

.080 Spring Brass Door Fixtures Double-body- Torsion Spring

 

.080 Spring Brass Door Fixtures Double-body- Torsion Spring

.080 Spring Brass Marine Wire Form Spring

February 23rd, 2017

Please send inquiries to: sales@katyspring.com  or visit our website katyspring.com
Ph. 281-391-1888

Wire Form Spring

.080 Spring Brass Marine Wire Form Spring

.080 Spring Brass Marine Wire Form Spring

Extension Springs 2017

February 16th, 2017

Extension Springs 2017.   For more information contact Katy Spring today:  Please send inquiries to: sales@katyspring.com
Ph. 281-391-1888

 

Extension Springs 2017

Extension Springs 2017

Extension Springs .040 Zin plated music wire extension for marine products

Extension Springs .040 Zin plated music wire extension for marine products

Extension Springs

Extension springs are closed-coiled helical springs that extend under a pulling force. Many design considerations must be made with extension springs including; initial tension, stress and deflection of hooks, hook end types.

There are a variety of extension spring end types. Machine loop and hook over center, side loop, full loop over center, no hook, extended hook, hook end with swivel, v-hook over center, double twisted full loop over center, and many more.

Compression Spring Load Testing 2017

February 13th, 2017

At Katy Spring, various springs are tested for load.

Compression Spring Load testing

Compression Spring Load testing

Here is a list of notes in addition to the above to keep in mind when ordering compression springs from Katy Spring:

1. The normal square ness tolerance for ground ends is 2-3 degrees.
2. Use conical compression springs when a short, solid height is needed to reduce buckling and surging.
3. Leave the wind direction optional for compression springs. Use right hand wound when the compression spring is being threaded on a bolt, one right and one left when two springs are being used inside the other to avoid meshing coils.
4. Specify a force with a tolerance (+/- 10 percent) at an exact compressed height rather than a definite deflection. Spring rate is the difference of two forces divided by the amount of deflection between those forces.
5. Make Katy Spring aware of unusual conditions such as temperature, corrosive environments, impact force, and fatigue life.
6. Specify the mandatory requirements only to Katy Spring. Leave the exact wire size and number of coils to the discretion of Katy Spring whenever possible.
7. Make Katy Spring aware of the spring travel and any solid height requirements.
8. After the parameters are determined, view Katy Spring’s online catalog for a possible match to your compression spring need.

Spring Manufacturer History

February 11th, 2017

The History of Katy Spring

The history of companies is built by many short stories; some boring, some not. We’re going to try and tell the not-so-boring ones (in our humble opinion) about Katy Spring & Mfg., Inc.; a company in Katy Texas that started with a conversation that ended something like this; “Why not.”

These are the stories about Katy Spring, small bits of a bigger story that started in 1999. The stories are still unfolding new chapters every day, thanks to our wonderful customers. It’s written for our customers and future customers so that they can get to know our company, our employees, some historical background and philosophy a little better.

The stories are not told in chronological order. This blog is more of a “Readers Digest” about Katy Spring, written in whatever random order they appear. So without further ado, let’s get started with the next read which is titled; “Grab It.”

One of our favorite projects is to take a spring or wire form assembly and make it better, safer, less expensive or perhaps…all of the above.

Katy Spring is involved in a project right now in which 4 separate spring and wire form configurations are being used in an assembly that customers in the field are installing on their products.

These installations can be costly and so are the components that perform the function needed.  Katy Spring has found a way to combine all four spring and wire form components into one part; a huge savings is possible from this new design!

The key is that the assembly must be easy for the installers and that part of the equation is yet to be resolved.

Katy Spring makes prototypes for many customers, and the prototypes can be expensive due to allocation machine set-up times over just a few pieces can cause unit prices to be relatively high compared to an economical production run.

With that in mind, Katy Spring offers a discount for samples and prototypes in which the product needs to be tested for fit and function as is with the above-mentioned spring.

If the product trial is successful and a production order is placed, a fifty percent credit is applied to the production order helping Katy Spring customers save money on sometimes expensive samples and prototypes.

 

Please send inquiries to: sales@katyspring.com
Ph. 281-391-1888

Custom Compression Springs 2017

February 8th, 2017

Custom Compression Springs 2017   Seeking Custom Compression Springs?

Compression Springs Manufacturers | Katy Spring:

A compression spring is an open coil helical spring that offers resistance to compressive force applied axially. Compression springs are commonly coiled as a constant diameter cylinder, below are several types of compression springs including:

 

Custom Compression Springs 2017

Custom Compression Springs 2017

Compression Springs Heavy Duty

February 5th, 2017

Compression Springs Heavy Duty   Contact Katy Spring today for more information

Compression Springs Heavy Duty

Compression Springs Heavy Duty

Compression springs should be stress relieved to remove residual forming stresses produced by the coiling operation. Depending on design and space limitations, compression springs may be categorized according to stress level . Please view the categories below.

  • There are compression springs which can be compressed solid without permanent set, so that an extra operation for removing set is not needed. These springs are designed with torsional stress levels when compressed solid and they do not exceed about 40 percent of the minimum tensile strength of the material.

  • Another type of compression spring are those which can be compressed solid without further permanent set after set has initially been removed. These may be pre-set by the spring manufacturer as an added operation. These are springs designed with torsional stress levels when compressed solid that usually do not exceed 60 percent of the minimum tensile strength of the material.

  • Lastly there are springs which cannot be compressed solid without some further permanent set taking place because set cannot be completely removed in advance. These springs involve torsional stress levels which exceed 60 percent of the minimum, tensile strength of the material.

Compression Springs 2017

February 5th, 2017
Compression Springs 2017

Compression Springs 2017

Compression springs should be stress relieved to remove residual forming stresses produced by the coiling operation. Depending on design and space limitations, compression springs may be categorized according to stress level . Please view the categories below.

There are compression springs which can be compressed solid without permanent set, so that an extra operation for removing set is not needed. These springs are designed with torsional stress levels when compressed solid and they do not exceed about 40 percent of the minimum tensile strength of the material.

Another type of compression spring are those which can be compressed solid without further permanent set after set has initially been removed. These may be pre-set by the spring manufacturer as an added operation. These are springs designed with torsional stress levels when compressed solid that usually do not exceed 60 percent of the minimum tensile strength of the material.

Dallas Spring Manufacturers

January 27th, 2017

Are you seeking Dallas spring manufacturers?   Contact Katy Spring at 281-391-1888  or sales@katyspring.com

 

Katy Spring & Mfg., Inc. is committed to helping our customers with their custom formed metal component requirements.  We make it our business to help your business succeed by offering excellent quality, service, and competitive pricing.

 

Conical Compression Springs

Conical Compression Springs

Katy Spring looking into powder coat

January 25th, 2017

The History of Katy Spring

The history of companies is built by many short stories; some boring, some not. We’re going to try and tell the not-so-boring ones (in our humble opinion) about Katy Spring & Mfg., Inc.; a company in Katy Texas that started with a conversation that ended something like this; “Why not.”

These are the stories about Katy Spring, small bits of a bigger story that started in 1999. The stories are still unfolding new chapters every day, thanks to our wonderful customers. It’s written for our customers and future customers so that they can get to know our company, our employees, some historical background and philosophy a little better.

The stories are not told in chronological order. This blog is more of a “Readers Digest” about Katy Spring, written in whatever random order they appear. So without further ado, let’s get started with the next read which is titled; “Time for Coffee.”

Patience is a virtue.  At Katy Spring we are continually looking for ways to improve and offer better ways, and more cost-effective ways to help our customers.

It’s tempting to jump at ways to improve, especially in a business where technology is king.

Katy Spring never jumps into something without a full review, which is one of the reasons our company has been successful in my opinion.

Case and point; a powder coat line.  We have been looking at adding a powder coat line for many years, mainly because frankly we haven’t been fully satisfied with local suppliers.

Katy Spring doesn’t have enough powder coating business to support the expense of most powder coat lines.  We like to have enough existing spring business to support any equipment we invest in; then add more work to further support the investment.

So over the years, Katy Spring has never found a powder coat line that made sense to purchase.

That changed this week.

 

While looking at a company that was offering a wire form machine and oh and by the way, we have a small, very affordable powder coat line.

It won’t be long until Katy Spring will be offering powder coat services both to support Katy Spring and outside services.

Compression Spring Load Tester

December 16th, 2016
Compression Spring Tester

Compression Spring Tester

Compression springs should be stress relieved to remove residual forming stresses produced by the coiling operation. Depending on design and space limitations, compression springs may be categorized according to stress level . Please view the categories below.

There are compression springs which can be compressed solid without permanent set, so that an extra operation for removing set is not needed. These springs are designed with torsional stress levels when compressed solid and they do not exceed about 40 percent of the minimum tensile strength of the material.

Another type of compression spring are those which can be compressed solid without further permanent set after set has initially been removed. These may be pre-set by the spring manufacturer as an added operation. These are springs designed with torsional stress levels when compressed solid that usually do not exceed 60 percent of the minimum tensile strength of the material.

Lastly there are springs which cannot be compressed solid without some further permanent set taking place because set cannot be completely removed in advance. These springs involve torsional stress levels which exceed 60 percent of the minimum, tensile strength of the material.

Press Release 12-6-16

December 6th, 2016

Press Release 12-6-16. Katy’s Spring Safety Video. Safety is priority one.

http://www.katyspring.com/


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